Impact of Tortuosity on Species Transport in PEMFCs Gas Diffusion Layers

Enonsi Augustin Leode *

Department of Physics, Laboratory of Materials Sciences of Modeling (LaSMMo), Faculty of Sciences and Technology, University of Abomey-Calavi, Abomey-Calavi, BP: 526 UAC, Benin.

Gabin Koto N’Gobi

Department of Physics, Laboratory of Materials Sciences of Modeling (LaSMMo), Faculty of Sciences and Technology, University of Abomey-Calavi, Abomey-Calavi, BP: 526 UAC, Benin.

Bienvenu Glinma

Department of Chemistry, Laboratory of Organic Chemistry of Natural Substances and Applications (LaCOSNA), Faculty of Sciences and Technology, University of Abomey-Calavi, Abomey-Calavi BP: 526 UAC, Benin.

Hyacinthe Finagnon Agnimonhan

Department of Chemistry, Laboratory of Organic Chemistry of Natural Substances and Applications (LaCOSNA), Faculty of Sciences and Technology, University of Abomey-Calavi, Abomey-Calavi BP: 526 UAC, Benin.

Joseph Odilon Towanou

Department of Physics, Laboratory of Materials Sciences of Modeling (LaSMMo), Faculty of Sciences and Technology, University of Abomey-Calavi, Abomey-Calavi, BP: 526 UAC, Benin.

Clement Adeyemi Kouchade

Department of Physics, Laboratory of Materials Sciences of Modeling (LaSMMo), Faculty of Sciences and Technology, University of Abomey-Calavi, Abomey-Calavi, BP: 526 UAC, Benin.

Basile Kounouhewa

Department of Physics, Laboratory of Materials Sciences of Modeling (LaSMMo), Faculty of Sciences and Technology, University of Abomey-Calavi, Abomey-Calavi, BP: 526 UAC, Benin.

*Author to whom correspondence should be addressed.


Abstract

Proton exchange membrane fuel cells (PEMFCs) are electrochemical systems that directly convert the chemical energy of hydrogen into electricity, offering high energy efficiency and low environmental impact. Within these systems, the gas diffusion layer (GDL) plays a critical role in ensuring efficient reactant transport and uniform current distribution.

This study examines the influence of GDL tortuosity on PEMFC performance. A numerical model, incorporating the Maxwell-Stefan transport laws for multi-species diffusion, the Butler-Volmer equation for electrochemical kinetics, and Darcy’s law for flow in porous media, was developed using COMSOL Multiphysics. The main originality of this work lies in the explicit analysis of anisotropic tortuosity, contrasted with the isotropic case, in order to evaluate its effects on species transport and current density distribution.

The results show that increasing tortuosity significantly limits reactant diffusion, leading to a reduction in cell performance of up to 20-80 % at low current densities. Polarization curve analysis indicates a decrease in cell efficiency as tortuosity increases. In addition, anisotropic tortuosity induces spatial heterogeneities in diffusion pathways, resulting in non-uniform current density distribution and further performance losses. These findings highlight the critical role of GDL microstructure in PEMFC operation and provide practical insights for the design and optimization of GDL materials. Specifically, controlling tortuosity and its anisotropy can improve reactant transport, enhance efficiency, and increase the durability of fuel cells under realistic operating conditions.

Keywords: PEMFC fuel cells, GDL, COMSOL Multiphysics, tortuosity, cell performance


How to Cite

Leode, Enonsi Augustin, Gabin Koto N’Gobi, Bienvenu Glinma, Hyacinthe Finagnon Agnimonhan, Joseph Odilon Towanou, Clement Adeyemi Kouchade, and Basile Kounouhewa. 2026. “Impact of Tortuosity on Species Transport in PEMFCs Gas Diffusion Layers”. Physical Science International Journal 30 (3):59-76. https://doi.org/10.9734/psij/2026/v30i3945.

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